QA/QC Courses

This Training course provides in-depth knowledge required for welding and piping inspection processionals including Technicians, Inspectors and Engineers called upon to witness, supervise or conduct visual welding inspection and piping inspection activities. The Practical aspects are emphasized by ensuring the theoretical training is complimented with practical sessions concerning the details of welding.

Inspection and piping inspections under the guidance of a qualified instructor

QA/QC Welding Inspection

Overview of Objectives
Program Requirements
Overview Welding
Welding History
Welding Processes
Structure Of QC/QA Organization
Responsibilities And Authorities
Submittals
Control of Quality Records
Quality System Processes
Project & Client Documents Review
Key Definitions & Terms
Drawing Review & Weld Symbols
Shop Welding & Field Welding
Welding Joints Inspection Tools
Welding Procedure Specification (WPS)
Material Specifications
Non Destructive Test (NDT)
Hands-on Weld Inspection
Inspection & Test Plan
Welding QA QC Responsibilities
Documentation Requirements
Document Submissions
Assessment & Review

QA/QC Piping Inspection

Quality management is the process of controlling, ensuring, and improving quality; both in business operations and productivity. If customers are satisfied, chances are they feel they are receiving high-quality products that are constantly improved upon in order to keep up with the ever-changing times. The quality courses are designed to help equip you with the skills and knowledge needed to enhance your quality management processes and the impact you have within your organization. Each course is delivered by highly qualified tutors who are practitioners in the field and bring their own practical experiences and wealth of knowledge into the classroom.

Quality assurance programme
Manual control
QA/QC procedures
QA general procedures
QA/QC functional procedures
Quality control
Visual inspection of structural steel and piping
Non – Destructive Examination (NDE)
Leak testing / hydrostatic testing
Pre-Inspection Meeting
Inspection of Raw materials
NDT / Destructive testing involved in raw material Inspection
Material Certificate Control
Review of Drawings Review of Procedures & Operator
Qualification for Welding and NDT
Fit up inspection of spools
Monitoring of Welds
Visual Inspection of finished welds
Identification of spools
Post Weld Heat Treatment
Hardness Test
Non Destructive Inspection of welds
Surface Preparation and painting of spools
Inspection at erection (Fit up, welding, PWHT, NDT etc.)
Pressure Test
Coating Inspection
In-Service Inspection

QA/QC Document control

Introduction
Learning Objectives
Definitions
Control of Documents (QMS)
Control of Records (QMS)
Document Control Management System
System of Documentation
Documentation Consistency & Reference
Information management System
Record management Life Cycle
Common Problems in Documentation
Electronic Record Management System
Collect Data
Advantages and Disadvantages of Electronic Data
Conclusion

QA/QC Product Control

Introduction
Objective
Definitions
Procedure QA QC in Production Control
Steps of QA QC Production Control
Principles of Production Planning & Control
Factors in Production Planning & Control
QA QC in Production Control
Product Testing & Quality
Production Control Process Procedure
Stages of Production Control
Roles of Machineries in Production Control
Benefiters of Quality Production Control
Integrated Material management Systems
Document controls and Records
Resource Management
Infrastructure management
Internal Audit & Product Audit
Monitoring & Measurement Equipment
Analysis of Data
Control of NCR’s in Production Control
Corrective Action & Preventive Action
Identification, Traceability, Inspection and Testing
Conclusion

QA/QC Welding Supervisor

Types of Welding Process
Terms and Definitions
Welding Procedure Specifications (WPS/WPQR)
Welder Qualification (WQR)
Welding Machines Instrument Calibration
Consumable Control
Welding Drawing (Isometric)
Welding Symbols
Post Weld Heat Treatment Process (PWHT)
Welding Joints and Positions
Types of Defects & their Causes
Repair Procedure (Piping & pipe Line)
Control of IFC Drawing (Approved Drawing)
Project Welding Quality Plans & Method Statement
Codes and standards
Welding Inspection & Test Plans (ITP)
Request for Material Inspection
Request for Welding Inspection
Welding Progress Report According to Isometric & Pipe Laying Report (Piping & Pipe Line)
Non Conformity Report (NCR)
Corrective Action
Preventive Action
Review of NDT Reports & Records
Safe Outline Work
Daily Tool Talks

QA/QC Welding Foreman

Types of Welding Process
Terms and Definitions
Types of Joints & Positions
Welding Symbols
Weld Defects
Causes & Remedies & Repair Procedure (Piping & pipe Line)
Consumable Control
Preparation Welding Progress Report According to Isometric & Pipe Laying Report (Piping & Pipe Line)
Safe Outline Work
Daily Tool Talks